Flat screens
Flat screens
Trislot flat screens are flat filter surfaces that can be manufactured in two different ways.
- Welded screens: directly made on the flat welding machine
- Flattened slot tube: manufactured by opening and flattening a slot tube with radial external wire
Welded screen
Trislot welded screens are produced directly on a machine by welding surface profiles onto support profiles at each intersection at 90° angles.
Advantages of manufacturing directly on a machine:
- Enhanced profile wire flatness: no profile wire waviness between support wires
- Avoids the weakening of the welds and the chance of stress corrosion that can result when producing from a slot tube
- Accurate distance between support profiles
- Possibility of different support wires in one screen
- Flexibility to have variable spacing between support wires in one screen
Flattened slot tube
Depending on the required specifications, we can also opt to produce from a slot tube. Subsequently the tube is split open, flattened and cut to the required size.
Possibilities
The designation for a flat screen is as follows:
Surface wire / Support wire – distance between the support wires (center to center) also called the pitch
Example: 22S/10×3 – 70
This means that the profile wire is 22S. The support wire is 10×3 and the pitch, space from center to center of the support wire, is 70 mm.
Standard constructions (1)
Profile | Support wires | Min.slot | Standard pitch (P) |
---|---|---|---|
in mm. | in mm. (2) | ||
11S | Q25 | 0.03 | 17/22 |
12S | Q25/Q35 | 0.03 | 17/22 |
10X3 | 0.1 | 17/25 | |
18S | Q35 | 0.05 | 17/25 |
Q35/10X3/25X3 | 0.1 | 25/70 | |
22S | Q35 | 0.05 | 17/25 |
Q35/10X3 till 50X3 | 0.12 | 25/70 | |
28S | Q35/10X3 till 50X3 | 0.15 | 17/25/70 |
34S | Q35/10X3 till 50X3 | 0.15 | 17/25/70 |
42S | Q35/10X3 till 50X3 | 0.15 | 17/25/70 |
50S | 10X3 till 50X3 | 0.15 | 70 |
(1) Special executions are possible on request
(2) In most cases, all pitches are possible
Standard tolerances:
Length and width <= 500 mm | +/- 2 mm | |||
Length and width > 500 mm <= 1500 mm | +/- 3 mm | |||
Length and width > 1500 mm | +/- 4 mm |
Maximum dimensions
Max. surface profile length | Max. support profile length | |
---|---|---|
Pitch 17mm / Profile Q25 | 1300 mm | 2000 mm |
Pitch 17-25mm / Profile Q35 | 2700 mm | 3000 mm |
Pitch 22mm | 710 mm | 1650 mm |
Pitch ≥ 70mm | 3000 mm (3) | 3400 mm |
(3) Depending on pitch
Standard finish for flat screens
- Flattening
- Cutting width and length
to fit the required size.
Optional finish for flat screens
- Deburring
- Degreasing and pickling
- Post-machining for tighter tolerances
Applications
- Catalyst support grids
- Vibrating screens, dryers and coolers
- Beer bottom
- Oil extraction
- Architecture